Viscosity

The single most important physical characteristic of any oil

Viscosity is the most important physical characteristic of an oil. It plays the decisive role in the choice of accompanying lubricant as it describes its fl uid characteristics. It is also dependent on temperature and can be infl uenced by special additives. Since it can change when an oil is being used, it is one of the most fascinating and extensive topics in lubricant analytics. OELCHECK principally assesses viscosity in oil samples at 40°C and 100°C and calculates the viscosity index from this. Several modern devices have been installed in the laboratory just for determining viscosity alone.

Viscosity nowadays means a measurement of the flowability of a lubricating oil or hydraulic fluid. The higher the viscosity, the thicker the oil. And the lower the viscosity, the thinner the oil. Thin lubricating oils are mostly deemed to have low viscosity and thick lubricating oils are deemed to have high viscosity.

But viscosity isn’t just measured for lubricating oils or paints and adhesives. Nearly all physical media and foodstuffs have a specific viscosity. The concept takes its name from the typically gooey sap that comes from mistletoe berries (viscum). Glue used to be extracted from the mistletoe for catching birds. “Viscous” therefore originally meant “sticky like birdlime”. The viscosity of this paste was, however, altered in Roman times, for example with honey. Whether thin or thick, the viscosity of a modern lubricant is accurately adjusted nowadays to suit its intended use.

 

Viscosity itself is not a characteristic of quality.

A viscosity reading simply tells you how thick or thin an oil is. At the same time, however, it is the most decisive key figure for describing an oil’s capability to build a separating lubricating film between two moving parts. When a machine is started, the oil must not be to viscous because otherwise it will not reach the areas that need to be lubricated in time. Conversely, if it is too thin at the operating temperature, it will not be able to guarantee a sufficient lubricating film to protect it from wear. If an oil is used as a hydraulic fluid, it must in turn demonstrate particular fluid behaviours in order to enable the desired power transmission.

If the wrong viscosity is chosen, the catastrophic consequences can be more drastic and occur faster than if the wrong type of oil is used. If, for example, an ISO VG 320 oil is used in a screw compressor which should be supplied with an ISO VG 32 oil, usually the damage will occur after just a few minutes. If the compressor is lubricated using the wrong type of oil, such as an HLP 32 hydraulic oil, then problems will only become apparent after a few thousand hours.

To the article

Why does my oil foam?

Some of our hydraulic plants and gears foam in such a strong way that the foam oozes out of the tank or gear. What is the reason for this?


OELCHECK answers:


Oils behave the same as other fluids: A clean product hardly tends to foam. However, for reasons of safety, an active ingredient, mostly based on silicone, is added to the oil during the production to prevent foaming. Nevertheless, foaming can occur under certain circumstances. Surface foam, which lies on the surface as a stable layer of up to 5 cm in height, is no cause for alarm. Only when the foam increases extremely or even swells out of all openings is it a cause for concern. There are several reasons why an oil foams:

To the article

Additional tests, the supplement to the all-inclusive analysis kits from OELCHECK

For years we have had our hydraulic oils regularly tested by OELCHECK. Now one of your tribologists has recommended that we also have the relative humidity measured once in addition to the complete all-inclusive analysis. What are the possible reasons for advising further tests that are not included in the scope of an analysis kit?


OELCHECK:
All-inclusive analysis kits and "additional tests”

We provide all-inclusive analysis kits for every lubricant and machine type as well as for almost every industry. With the test methods contained in them, OELCHECK tribologists can answer almost any question customers may have. But in some cases, our tribologists advise performing one or more additional test methods. In these cases, the additions to an analysis kit allow even more precise statements to be made about the condition of a lubricant. A typical example of this is the determination of relative humidity including the creation of a water saturation curve for your hydraulic oil. The tribologist advised you to do this because you had a question regarding the cloudy appearance of the oil during sampling. Based on the water saturation curve, he can accurately see that the oil is still clear at 70 °C, for example, becomes cloudy at 40 °C, and that corrosive-acting free water will separate out as the temperature drops further below 20 °C.

To the article